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Basket
Type Strainer
(Pot Type Strainer) |
Bolted Cover Design, Basket Strainer Manufacturer
Easy Removable filtering element Basket Strainer Manufacturers
Screen Available from 2 mesh to 800 mesh (up to 5 microns)
Fabricated Basket Strainer as per ASME VIII Manufacturer
Higher Flow Area Basket Strainer on request Manufacturers
Special on demand :
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Rubber
Lined Basket Type Strainer
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PTFE
Lined Basket Type Strainer
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Jacketed
Basket Type Strainer
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Tailor
Made Basket Type Strainer Manufacturer & Exporters
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What is Basket Strainer?
An
official definition adopted by the Fluid Controls Institute is
: “A closed vessel with cleanable screen element designed to
remove and retain foreign particles down to 0.001 inch
diameter from various flowing fluids.” Note the term
“foreign particles”. Strainers do not necessarily remove
only dirt. They take out material which is not wanted in the
fluid and this can sometime be a valuable product which may be
saved.
Basket
Strainer designed for remove foreign matter from pipe lines
and provides protection for pumps, meters, valves, and other
similar mechanical equipment, which is called as Strainer.
Basket Strainers feature top removal of the screen. The screen
is in the form of a basket, with a lifting handle, so that all
particulate captured and retained by the screen can be easily
removed for disposal. The particulate matter is captured in
the strainer basket. The line is then temporarily shut down
and the basket removed for cleaning or replacement. Baskets
are fabricated from stainless perforated sheet. The Basket
Strainer is also called as Pot Strainer. The strainer improves
the clearance in the medium, and prolongs the life of valves;
protect expensive pumps, meters and other equipments. It is
suitable for water, Air, Gas, petroleum, steam and other
fluids.
Dharmi
Engineers manufacturer & exporter of wide range of
Industrial Strainer such as Basket Type Strainer, “Y” Type
Strainer, Pot Type Strainer, “T” Type Strainer, Magnetic
Type Y Strainer, Conical Strainer, Simplex Strainer, Inline
Strainer, Basket Strainer, Duplex Basket Strainer etc.
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The
Difference between Strainer & Filter
Actually
there isn’t any since a strainer is, in reality, a coarse
filter. The question is then one of semantics. Generally it is
assumed that if the particle to be removed is not visible to
the naked eye, the unit is filtering, and if the particle is
visible, the unit is straining. The average human eye can
detect a specific particle between 50 and 70 micros. Most
people cannot see anything smaller than 325 mesh, or 44
microns. Since 200 mesh is equivalent to 74 microns, a general
rule would be that if the screening device is coarser than 200
mesh, it is a strainer and if it is finer than 200 mesh it is
a filter.
One
of the best uses for a strainer is in conjunction with a
filter. By installing a strainer directly ahead of a filter,
the large heavy pieces which would quickly clog the filter are
removed. The filter is then free to do its major job of fine
particle removal and does not have to be cleaned so often
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What
is Strainer Open Area Ratio & Important
Amount
of free open area is the ratio of the open area through the
strainer basket to the cross sectional area of the pipe. A
common term used in strainer design is “Open Area Ratio”
(OAR) equals the total open basket area divided by the
internal cross-sectional area of the inlet pipe. It is a
measure of relative debris-holding capacity and is usually
between 1 to 4 times the inlet pipe area.
The
open area ratio in strainer element refers to the amount of
free open of the strainer and basket element. It is the ratio
of the open area through the strainer basket to the cross
sectional area of the pipeline. Anything less may cause
excessive pressure drop. The ratio is calculated with a clean
basket and as the basket begins to clog the ratio will drop.
Unless there is a wide safety margin the area through the
basket may quickly become smaller than the pipe area. This
will reduce flow through the strainer and necessitate very
frequent cleaning. A small open area ratio also means the
holding capacity of the basket is small - an important
consideration if the amount of solid matter to be removed is
large.
Open
Area Ratio
=
Total Basket Element Open Area / Inlet Pipe Cross Sectional
Area (in. squared)
To
determine the anticipated maximum differential pressure (DP),
it is common to request the DP at 75% blockage. At 75%
blockage, there is a 75% reduction in flow area compared to
clean, and a DP equal to approximately 4X that of the clean DP
Value. This is based on a proportional analysis with open
basket area being inversely proportional to DP.
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How to select right Strainer Element?
The
strainer element (it can be for y type strainer for basket
type strainer) is the heart of a strainer since this is where
the unwanted material is trapped. Strainer baskets elements
are made of perforated sheet metal and a wide range of opening
sizes is available. The size of the basket perforation should
be slightly smaller than the minimum particle size to be
removed. Using a smaller perforation opening than necessary
only means the basket will fill and clog more quickly and have
to be cleaned more often. By the using of fine element mesh
sheet along with peforated sheet can achive fine filtration up
to 5 Micron.
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When to Clean Basket Strainer Element?
Strainer
basket element should be cleaned on a regular basis, not when
they become clogged, to insure that they are not damaged by
too high a differential pressure. One more reason for frequent
cleaning is a phenomenon known as “runaway buildup”. As
dirt in a strainer basket accumulates and as the mesh or
perforations plug up, pressure drop increases. The curve of
this pressure difference is not a straight line. It starts out
as a low slope, but as the basket clogs more and more it turns
upward faster and faster. As the dirt builds up the free open
area in the basket gets smaller and smaller.
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Dharmi
Basket [POT] strainers remove damage causing particulate
matter from the process media, protecting system components
such as flow meters, pumps, mechanical seals and spray
nozzles.
Basket Strainers feature top removal of the screen. The screen is in the form of a basket, with a lifting handle, so that all particulate captured and retained by the screen can be easily removed for disposal. The particulate matter is captured in the strainer basket. The line is then temporarily shut down and the basket removed for cleaning or replacement.
Advanced dynamic flow path and large filtration area elements ensure low pressure drops and reduced maintenance periods.
These
strainers reduce downtime for cleaning due to their
construction of bolted cover and easy removal of screen. They
are ideal for very fine straining. We also manufactue and
exporting of Duplex Type Basket Strainer with 3 Way Ball Valve
and Butterfly Valve as per your client requirement. We design
all fabircated basket strainer as per ASME Sec VIII. Our
Basket Type Strainer is suitable for Water, Oil Gas, Air,
Steam, Chemical, Petrochemical, Agro Chemical, Process Media.
Our manufacturing range covers Steam or Hot Oil Jacketed
Basket Type Strainer suitable for Lactum, Coltar, Sulphur,
Bitumen, Asphalt, Sulphur, Wax etc. Our Y Type and Basket Type
Strainer authorised dealer, distribitor and stockiest are in
Kuwait, Muscat - Oman, Jebel Ali, Dubai, Sharjah - United Arab
Emirates, Jeddah, Jubail Industrial City, Al-Khoabar,
Dammam - Kingdom of Saudi Arabia, Bahrain, Egypt, Malaysia,
Philippines, Singapore, Kenya, Africa etc.
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Simplex
Type Fabricated Basket Strainer, Size Range 25NB to
400NB |
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Duplex
Basket Strainer with 3 Way Ball Valve/Butterfly Valve,
Size Range 25NB to 400NB |
Simplex
Basket Strainer Dimensions
Simplex
Basket Strainer Dimensions - Basket Type Strainer Dimensions (Class
150 / PN6 / PN10 / PN16 / PN 25)
Flange
Drilling & Dimensions - As Per ANSI B 16.5, Class 150
(Other Standrad Drilling Available on Request) |
Size
(INCH) |
1-1/2" |
2" |
2-1/2" |
3" |
4" |
5" |
6" |
8" |
10" |
12" |
Size
(DN) |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
200 |
250 |
300 |
F
to F - A |
300 |
310 |
350 |
410 |
460 |
470 |
520 |
610 |
720 |
800 |
C
to Bottom - B |
220 |
240 |
300 |
350 |
380 |
460 |
550 |
710 |
860 |
870 |
Cen.
to Top - C |
100 |
100 |
120 |
130 |
160 |
170 |
190 |
230 |
260 |
310 |
Height
- H |
330 |
360 |
450 |
510 |
570 |
660 |
780 |
1230 |
1390 |
1480 |
Flange
O.D. - ØD |
127 |
152.4 |
177.8 |
190.5 |
228.6 |
254 |
279 |
343 |
406 |
483 |
Flange
PCD - ØE |
98.4 |
120.6 |
139.7 |
152.4 |
190.5 |
215.9 |
241.3 |
298.4 |
362 |
431.8 |
R.F.
Dia. - ØF |
73 |
92.1 |
104.7 |
127 |
157.2 |
185.6 |
215.9 |
269.9 |
323.8 |
381 |
No.
of Hole |
04 |
04 |
04 |
04 |
08 |
08 |
08 |
08 |
12 |
12 |
Hole
Dia. |
15.8 |
15.8 |
19 |
19 |
19 |
19 |
22.2 |
22.2 |
25.4 |
25.4 |
***
Above Dimensions are subject to our Standard
Manufacturing Range. Dimension may change subject to
Flow Capacity, Pressure Rating and Open Area Ratio.
*** Contact Factory for more Size & Pressure
Rating Basket Strainer Dimensions. |
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MESH TO MICRON CONVERSION
CHART
U.S.
MESH |
INCHES |
MICRONS |
MILIMETERS |
3 |
0.2650 |
6730 |
6.730 |
4 |
0.1870 |
4760 |
4.760 |
5 |
0.1570 |
4000 |
4.000 |
6 |
0.1320 |
3360 |
3.360 |
7 |
0.1110 |
2830 |
2.830 |
8 |
0.0937 |
2380 |
2.380 |
10 |
0.0787 |
2000 |
2.000 |
12 |
0.0661 |
1680 |
1.680 |
14 |
0.0555 |
1410 |
1.410 |
16 |
0.0469 |
1190 |
1.190 |
18 |
0.0394 |
1000 |
1.000 |
20 |
0.0331 |
841 |
0.841 |
25 |
0.0280 |
707 |
0.707 |
30 |
0.0232 |
595 |
0.595 |
35 |
0.0197 |
500 |
0.500 |
40 |
0.0165 |
400 |
0.400 |
45 |
0.0138 |
354 |
0.354 |
50 |
0.0117 |
297 |
0.297 |
60 |
0.0098 |
250 |
0.250 |
70 |
0.0083 |
210 |
0.210 |
80 |
0.0070 |
177 |
0.177 |
100 |
0.0059 |
149 |
0.149 |
120 |
0.0049 |
125 |
0.125 |
140 |
0.0041 |
105 |
0.105 |
170 |
0.0035 |
88 |
0.088 |
200 |
0.0029 |
74 |
0.074 |
230 |
0.0024 |
63 |
0.063 |
270 |
0.0021 |
53 |
0.053 |
325 |
0.0017 |
44 |
0.044 |
400 |
0.0015 |
37 |
0.037 |
Strainer
Mesh
Sizes and Microns
Strainer
- What does mesh size
mean? Figuring out mesh sizes is simple. All you do is count the number of openings in one inch of
screen (in the
United States
, anyway.) The number of
openings is the mesh size. So
a 4-mesh screen means there are four little squares across one
linear inch of screen. A
100-mesh screen has 100 openings, and so on. As the number describing the mesh size increases, the size of
the particles decreases. Higher
numbers equal finer material. Mesh
size is not a precise measurement of particle size.
Strainer
- What do the minus (-)
and plus (+) plus signs mean when describing mesh sizes?
Here’s a simple example of how they work. –200-mesh would mean that all particles smaller than
200-mesh would pass through. +200 mesh means that all the particles
200-mesh or larger are retained.
Strainer
- How fine do screens
get? That depends on the wire thickness.
If you think about it, the finer the weave, the closer the
wires get together, eventually leaving no space between them at all.
For this reason, beyond 325-mesh particle size is usually described
in “microns.”
Strainer
- What is a micron? A micron is another measurement of particle size.
A micron is one-millionth of a meter or one twenty-five
thousandth of an inch.
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Basket
Strainer Basket
Construction : |
Baskets are fabricated from stainless perforated sheet. The relevant degree of filtration is provided by welding the appropriate grade of Stainless Steel mesh to the basket
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Basket Strainer
Features & Option : |
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Bolted body with cover
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Easy Removable filtering element |
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Low pressure drop across the filter
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Low cost – Initial as well as service cost |
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Adequate strength of element and housing
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Protect expensive Pumps. Meters Heat Exchangers, Valve, Spray Nozzle, Regulators etc. |
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Remove foreign particles, lumps, debris
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Top removal of screen with a lifting handle arrangement |
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Baskets made from heavy gauge perforated stainless steel lined with wire mesh
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Large basket size holds sufficient solids for the required time between clean-outs |
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Interchangeability of component with another of same type.
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Wire
mesh up to 5 Micron
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All types of strainer supplier
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Tailor made screen on request
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Basket
Strainer Design
& Testing International Standard : |
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Design Std.
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ASME 16.34 / ASME SECTION
VIII |
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Pressure Testing
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API 598 |
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Face To Face
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Mfg. Standard |
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Flange
Drilling
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ANSI B 16.5 / BS 10 Table / DIN / IS 6392 |
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Pressure Rating
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125#, 150# |
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Size Range
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40mm (1½”) To 300mm (12”) |
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Basket
Strainer Material
of Construction : |
Body & Cover
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Mesh (Element) |
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Cast
Iron to ASTM A 126 Class B
IS 210 GR. FG 200 / 220 / 260 |
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Cast
Carbon Steel to ASTM A 216 GR. WCB |
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Stainless Steel to ASTM A 351 GR. CF 8 / 8M / 3 / 3M |
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Carbon
Steel to IS 2062 (Fabricated Type) |
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S.S.
304 / 316 / 304L / 316L (Fabricated Type) |
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Others on request |
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S.S. 304
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S.S. 316
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S.S. 304L
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S.S. 316L
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Brass
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Basket
Strainer Applications
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Petrochemical Industries & Refinery Project
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Chemical Industries
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Power Plants
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Sugar Industries
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Pulp & Paper Mill
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Cement Plant
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Pharmaceutical Industries
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Air Conditioning
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Fertilizer Plants
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Allied Industries
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Please
specify below details at the time of enquiries/orders: |
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Types of Strainer
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Pressure Rating Class
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Strainer Size |
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Type of End Connection |
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Drilling Standard, If Flanged End |
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Material of Construction |
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Mesh Size & Material |
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Flow Medium (Service)
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Design Pressure
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Operating (Working) Pressure
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Design Temperature
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Operating (Working) Temperature
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Any special request
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Wide Range of Industrial Basket Strainer & Basket Filter |
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Cast Iron
Basket Strainer Exporter
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Cast Carbon Steel
Basket Strainer Manufacturer
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Cast Stainless Steel
Basket Strainer Stockiest |
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Fabricated Strainer
Supplier |
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Y Type Strainer
Manufacturers |
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Basket Type Strainer
Exporter |
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Pot Type Strainer
Manufacturer |
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T Type Strainer |
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Simplex Type Strainer
Exporter
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Duplex Type Strainer
Manufacturer
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Conical Type Strainer
Stockiest
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Temporarily Inline Strainer
Supplier
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Rubber lined Strainer
Supplier
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P.T.F.E. lined Strainer
Exporter
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Tailor Made Strainer
Manufacturer
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Recent
Executed Basket Type Strainer Purchase Order |
Date:
30/10/2013 - Manufacture and supply Simplex
Basket Strainer to Jindal Power Limited for Water Application.
Simplex Type Basket Strainer Specification - Body &
Cover - IS 2062 GR. A C.S. Fabricated, Nozzle - IS 2062 GR. A
, Basket - S.S. 304 (4.0MM Hole). Working Pressure - 8 Bar, Design Pressure -
10 bar. Size of Basket Type Strainer - 10" (DN
250).
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Date:
07/05/2013 - Manufacture and supply Simplex
Type Basket Strainer for Water Application to Water
Treatment Plant OEM Customer. Basket Strainer Specification - Body &
Cover - A 106 GR. B & A 105 Fabricated, Nozzle - A 106 GR.
B, Basket - S.S. 304
(Mesh 100 Micron). Working Pressure - 6 Bar, Design Pressure -
12 bar. Size of Basket tYPE Strainer - 4 " (DN 100).
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Date:
20/03/2013 - Execute a repeat Purchase Order of Simplex
Basket Filter supply for Pump Suction Line in a Water
Treatment Plant. Basket Strainer Specification - Body &
Cover - IS 2062 Fabricated, Nozzle - IS 3589, Basket - S.S. 304
(Mesh 100 Micron). Flow Capacity - 8 M3/Hr., Working Pressure -
2.5 Bar, Design Pressure - 10 bar. Size of Basket Strainer -
2".
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Date:
14/03/2013 - Supply a High Pressure Class 300
Rating Duplex Type Basket Strainer with 3 Way Ball Valve
common Lever operating system for Argon Gas Application to
Essar Steel Limited, Size of Duplex Filter - 40NB
(1-1/2"), Flange Drilling - As per ANSI B 16.5, Class
300, Strainer Element - Plated Wooven Type with 5 Micron Mesh.
Valve Operationg Single Center Commom Hand Lever Operated.
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Date:
22/12/2012 - Fully Jacketed Basket Type Fabricated
Strainer/Filter supply for Sticky/Viscous Applicaiton. Basket
Strainer Specification - Body - S.S. 316L, Nozzle - S.S. 316L,
Basket - S.S. S.S. 316L, Working Pressure - 9 Bar, Design
Pressure - 15 bar. Basket Strainer Size - 2" (DN50).
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Date:
22/10/2012 - Fully Jacketed Basket Type Fabricated
Strainer/Filter supply for
Sticky/Viscous Applicaiton. Basket Strainer Specification - Body -
S.S. 316L, Nozzle - S.S. 316L, Basket - S.S. S.S.
316L, Working Pressure - 9 Bar, Design Pressure -
15 bar.
Basket Strainer Size - 2" (DN50). |
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Date:
02/09/2012 - Basket Type Fabricated Strainer/Filter supply for
LPG Applicaiton. Basket Strainer Specification - Body - A 106
GR. B, Nozzle - A 106 GR. B, Basket - S.S. 304
(150 Micron), Working Pressure - 17 Bar, Design Pressure - 25 bar.
Basket Strainer Size - 4" (DN100). We supply this Basket Filter to
Indian Oil Corporation Ltd. |
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Date:
06/07/2012 - Simplex Type
Basket Strainer supply for
Raw Water Plant. Basket Strainer Specification - Body &
Cover - IS 2062 Fabricated, Nozzle - IS 3589, Basket - S.S. 304
(150 Mesh - 0.1 Square Meter Area). Flow Capacity - 1000 Cu.
Mtr/Hr., Working Pressure - 6 Bar, Design Pressure - 10 bar.
We supply this Basket Filter to India's leading EPC Contractor of
Power Plant. |
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